In the world of custom apparel, stickers, and promotional merchandise, Direct to Film (DTF) printing has emerged as a game-changing technology. And if you’re diving into the DTF universe, one term you’ll hear repeatedly is “gang sheet.” Whether you’re a small business owner, print-on-demand seller, or a designer looking to scale, learning how to build a gang sheet for DTF is critical for saving money, reducing waste, and speeding up turnaround times.

At Rolled Up Printing, we’re passionate about helping creators, entrepreneurs, and print lovers streamline their DTF printing experience with user-friendly tools, vibrant color quality, and unbeatable precision. In this post, we’ll break down exactly what a DTF gang sheet is, why it’s important, and how to build one that delivers maximum impact.

What is a Gang Sheet in DTF Printing?

A gang sheet is a single large layout that combines multiple designs, logos, or artwork elements onto one film sheet for DTF printing. Instead of printing each design individually, you group or “gang” them together—saving time, material, and production costs.

Think of it as a collage of your creative assets, laid out efficiently within a defined sheet size (like 22” x 60”) to optimize space and streamline production. It’s perfect for small business owners printing multiple designs, different sizes, or bulk orders in one go.

Why Building a DTF Gang Sheet is Essential

At Rolled Up Printing, we often see customers dramatically reduce their costs just by learning how to properly build a gang sheet. Here’s why it matters:

• Cost Efficiency: Print more designs per sheet and reduce your cost per print.
• Reduced Waste: Maximize every inch of film to eliminate unused space.
• Speed Up Fulfillment: Batch your orders and reduce the number of uploads or reorders.
• Ideal for Resellers: Offer multiple products or client orders in one print run.

Step-by-Step: How to Build a Gang Sheet for DTF Printing

Whether you’re a pro designer or a beginner with minimal tools, building a gang sheet doesn’t have to be complicated. Follow these steps to create an optimized sheet ready for printing with Rolled Up Printing:

1. Choose Your Sheet Size

Start by selecting a sheet size that fits your needs. Popular sizes at Rolled Up Printing include:

• 22” x 24”
• 22” x 48”
• 22” x 60”
• Custom length gang sheets up to 22” wide and several feet long.

The size will depend on how many designs you want to include.

2. Use the Right Software

To lay out your designs, use design tools like:

• Adobe Illustrator
• Photoshop
• Canva Pro
• Affinity Designer
• Free Online Gang Sheet Builders (like the one offered by Rolled Up Printing)

Our online gang sheet builder allows drag-and-drop simplicity—perfect for users of all skill levels.

3. Prepare Your Artwork

Make sure all your designs are:

• High resolution (300 DPI recommended)
• Sized accurately for your intended product
• In PNG format with transparent backgrounds
• Using RGB color mode (our printers are calibrated for vibrant RGB profiles)

4. Layout and Organize

Place your artwork onto the canvas. Rotate or align designs to minimize space between them. Use grid lines or rulers for precision.

Pro tip: Group designs by theme or client to make cutting and sorting easier after the transfer is printed.

5. Check Margins and Bleed

Avoid placing designs too close to the edges. Leave at least 0.25” margin around the sheet. No bleed is required, but spacing helps during cutting.

6. Export Your Final File

Once your gang sheet is complete:

• Flatten all layers
• Save in PNG or PDF format (Rolled Up Printing accepts both)
• Name your file clearly (e.g., "Summer_Shirts_Gangsheet_22×60")

Uploading to Rolled Up Printing

Once your gang sheet is ready, visit and use our Upload Your Gang Sheet section. Here’s how:

1. Choose your sheet size and quantity.
2. Upload your finalized gang sheet file.
3. Select your turnaround preference (standard or rush).
4. Proceed to checkout—easy and efficient!

We offer quick processing times, high-quality DTF film, and rich, soft-touch transfers that apply beautifully to cotton, polyester, blends, and more.

Need Help? We’ve Got Your Back.

Not ready to build your own? No worries—Rolled Up Printing offers design assistance and custom gang sheet setup services. Just send us your files, and we’ll format them perfectly for print. This is great for busy business owners or first-time users who want professional support.

Final Thoughts

Building a gang sheet for DTF printing isn’t just about fitting designs onto a film—it’s about maximizing value, enhancing workflow, and scaling your business smartly. With Rolled Up Printing, you don’t just get a print provider—you get a partner invested in your success.

Whether you’re running a custom apparel brand, managing client orders, or preparing for a market, mastering gang sheets will save you time, money, and stress.